Assembly lines are fast-paced environments involving humans, robotic technology, tools, materials, and other machines or equipment. Introducing ways to help increase the production speed along the assembly line can help boost overall productivity; however, it’s crucial to ensure that product quality isn’t compromised in the process. Improvements along the assembly line can be made in many different areas, including how a job is completed or the tools used to do them.
The quality of the tools used along an assembly line can significantly impact the speed of the work it is intended to do. Introducing quality torque tools can be a great way to improve productivity on the assembly line. The speed and accuracy of installing fasteners along an assembly line is a crucial indicator of the volume of production and can become a rate-limiting factor, leading to bottlenecks in the assembly process.
Improving the fastening speed can be one of the best and most effective ways to increase production volume and overall revenue. This is where quality torque tools come into play and should always remain staple components of an assembly line for maximum productivity.
Improving Speed and Accuracy
An assembly line’s success is measured in two ways, the speed at which a product is produced,and quality of the final product. Improving speed should never be done at the expense of quality and accuracy, as products that do not meet quality standards are considered unusable and waste time and energy.
Achieving the best results requires equipment that is both fast and accurate. Torque tools ensure that precise torque requirements are fulfilled every time, decreasing the chances of error while maintaining a steady work speed. Quality torque tools bring both speed and precision to the assembly line to maintain a high rate of production.
When purchasing torque tools, consider all of the different aspects required to complete a single fastening task and select the tools that offer all of the characteristics involved with a quick fastening rate. In many cases, this can be accomplished with electric torque tools, such as electric screwdrivers.
Reduced Product Loss Rate
If a product is not assembled appropriately and cannot meet the specified standards of quality and accuracy, it is virtually useless. Errors in product assembly, such as incorrect fastening with too little or too much torque, is one of many reasons why products fail to meet quality standards.
Every fastener in a product must be tightened to its specific torque requirement so that it doesn’t come loose over time or break from the stress of being overtightened. If too little torque is applied and loose fasteners are detected by quality assurance, they may be reworked or recalled all together if they are already on the market.
Either situation results in decreased productivity because lost and unsuitable products offer no gains to overall productivity and revenue. Utilizing quality torque tools can severely reduce the chances that inaccurate torque levels will be applied to products, ultimately decreasing the chances of rework or product recall down the road.
Quality torque tools can help increase the rate of reliable products rolling off the assembly line. Torque screwdrivers can sense how much torque has been applied to a fastener and can stop the fastening process once the required torque value has been reached.
Torque tools play a crucial role in creating highly successful products and an overall improvement in the productivity of assembly lines. At Delta Regis Tools, we understand the importance of productivity and the role that torque tools play in the assembly process. Make your assembly line a smooth and successful place and enhance your productivity and revenue by using our quality tools.
To learn more about how quality tools can improve productivity on the assembly line, call Delta Regis Tools at 1(888) 473-6862 or contact us here.